INCA

BioPlastics

STRONGER, LIGHTER, LOWER COST ALTERNATIVE TO GLASS REINFORCED PLASTICS

MARKET OPPORTUNITY

Plastics are a $580 billion global industry led by some of the world’s largest petrochemical companies. The vast majority of plastics are made from compounds derived from petroleum and natural gas. These polymers are often reinforced with glass fiber and mineral-based fillers. The ingredients of glass (sand, soda ash and limestone) are mined, creating significant negative environmental impact. To manufacture glass these ingredients must be heated to over 3,000 degrees F, generating CO2 emissions. Children’s toys, medical devices, automotive parts, plastic bottles, and countless other products have their origin in offshore oil rigs, transport tankers, refineries, and mines.

Of equal concern is that plastics incorporate over 10,000 different chemicals in the manufacturing process. These range from bisphenol-A (BPA) to brominated flame retardants, which can interfere with the endocrine system, effect fertility, and even cause cancer. Lack of co-ordination between manufacturers means that many plastics that share similar properties have different chemical compositions, making recycling difficult, if not impossible. And because petroleum-based plastics do not biodegrade they fill our landfills and pollute our land and oceans.

The good news is that there is a new generation of plastics, made from renewable, bio-based polymers that can be recycled or even composted. Globally bioplastics are already a $96 billion industry and thanks to pressure from consumers, government agencies, and industry bio-based plastics are growing at a compounded annual rate of over 30%. By transitioning to carbohydrate rather than hydrocarbon-based materials we can create lighter, stronger and far more sustainable products.

PRODUCT ADVANTAGES

INCA BioPlastics enable manufacturers to produce cost competitive, 100% bio-based, high-performance products. Our hemp-based BioPlastics are a direct substitute for polystyrene and other glass reinforced plastics. Our patented methodology to compound precisely dimensioned hemp fibre with bio-polymers improves the structural performance of the final products being produced by 2 to 3 times. Manufacturers can use the resulting pellets on their existing injection molding equipment to make strong, cost competitive furniture, toys, cutlery, automotive parts and a myriad of other products.

Refined hemp fiber is an excellent substitute for glass fibre in the reinforcement of plastics because it is lighter and can be easily recycled back into functional materials at the end of its useful life. When compounded with bio-based polymers, it is not only recyclable but compostable, ending the plastic litter that covers our beaches and pollutes our land.

PARTNERS

INCA is partnered with Toyota North America, IAC, and Danimer Scientific to commercialize this product.

WITH RECYCLED RESIN:

co2

91%

less carbon
emissions

trash-icon

64%

less waste
production

water-icon

59%

less water
consumption

Each m3 sequesters 518 kg of CO2e

With bio-based resin each m3 sequesters 1,796.40 kg of CO2e

bioplastics-chart
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Your products [are] vital contributors to sustainability in manufacturing.

"The hemp fiber composite mats developed by your team are showcasing superior specific properties compared to existing competitors in the market. This advantage will not only enhance performance in various applications but also reinforce the credibility of hemp as a versatile and eco-friendly material." 

SCOTT OPPLIGER
Principal Engineer
Toyota Motor North America, Inc.
Research & Development

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Development of these type of lightweight solutions are one of our main priorities...

"We do not have many approved suppliers in North America that can provide composite mats that meet the automotive specifications and are actively looking for additional suppliers. IAC would have significant interest in working with you to develop commercial applications for both the INCA prepregs and INCA Bioplastics materials that can meet both our cost and performance targets. Development of these type of lightweight solutions are one of our main priorities and make up a significant portion of our global development budget."

MARC HAYES
Director of Engineering- Advanced Development
IAC

Lowers Ocean Plastic Pollution

INCA Renewtech
Plastics Today

Natural Fiber-based Composites Near Commercialization in Auto Sector

INCA will purchase hemp biomass from farmers, refine the renewable resource, and produce advanced composites for the automotive and other industries. Pictured from left to right: Paul Bullock, head of Canadian operations, INCA Renewtech; Jan Slaski, principal researcher, …

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